DEUTSCH Connector Tooling

26th October 2018  |  DEUTSCH

TE Connectivity offers several types of tools to assist with hand and production wire crimping. The tools are specific to the solid contacts or the stamped & formed contacts. To ensure a proper crimp and achieve the highest performance specifications, DEUTSCH contacts must be crimped with DEUTSCH tooling.

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Key benefits

  • Hand tools for field service, prototype, and low-volume production
  • Automated tooling for high production volumes
  • Crimping on to wire

Document downloads

DEUTSCH Tooling Data Sheet

Further information

Deutsch Crimp Tool Part Numbers

Automated Tooling for Solid Contacts

Part Number Contact Size Contact Part Number
 

 

 

 

 

HDP-400

4 0460-204-0490

0462-203-04141

8 0460-204-08141

0462-203-08141

12 0460-204-12**

0462-203-12**

 

16

0460-202-16**

0462-201-16**

0460-215-16**

0462-209-16**

20 0460-202-20**

0462-201-20**

HDP-400 Tooling Accessories

Part Number Go-No-Go Gauges
GA20N HDP-400 Size 20
450GA-16N HDP-400 Size 16
450GA-12N HDP-400 Size 12
GA8-SPEC HDP-400 Size 8
450GA-4-SPEC HDP-400 Size 4

Automated Tooling For Stamped & Formed Contacts

  PIN P/N Socket P/N Insulation Range O.D. (mm) Applicator P/N/ Conversation Kit P/N
Size 12 -Group 1  

 

1060-12-0144

1060-12-0166

 

 

1062-12-0144

1062-12-0166

.151-.176

(3.83-4.47)

2266124-1

7-2266124-8

.130-.154

(3.30-3.91)

2266125-1

7-2266125-8

.113-.135

(2.87-3.43)

2266126-1

7-2266127-8

Size 12 -Group 2  

 

1060-12-0222

1060-12-0244

 

 

1062-12-0222

1062-12-0244

.185-.204

(4.70-5.18)

2266127-1

7-2266127-8

.155-.190

(3.94-4.83)

2266128-1

7-2266128-8

.140-.160

(3.56-4.06)

2266129-1

7-226129-8

Size 16 -Group 1 1060-14-0122

1060-14-0144

1060-14-0177

 

1060-14-1077

1060-14-1088

1062-14-0122

1062-14-0144

1062-14-0177

 

1062-14-1077

1062-14-1088

.120-.150

(3.05-3.81)

2266100-1

7-2266100-8

.105-.125

(2.67-3.18)

2266101-1

7-2266101-8

1060-16-0122

1060-16-0144

1060-16-0177

 

1060-16-0722

1060-16-0744

1060-16-0777

 

1060-16-0977

1060-16-0988

1062-16-0122

1062-16-0144

1062-16-0177

 

1062-16-0722

1062-16-0744

1062-16-0777

 

1062-16-0977

1062-16-0988

.105-.125

(2.67-3.18)

2266101-1

7-2266101-8

.085-.111

(2.16-2.82)

2266102-1

7-2266102-8

.075-.105

(1.91-2.67)

2266103-1

7-2266103-8

.063-.094

(1.60-2.39)

2266104-1

7-2266104-8

Size 16 -Group 2 1060-16-0622

1060-16-0644

1060-16-0677

1060-16-0688

1062-16-0622

1062-16-0644

1062-16-0677

1062-16-0688

 

.063-.094

(1.60-2.39)

 

2266110-1

7-2266110-8

 

.050-.075

(1.27-1.91)

 

2266111-1

7-2266111-8

Size 16 -Group 3 1060-16-1222

1060-16-1244

1060-16-1277

 

 

 

1062-16-1222

1062-16-1244

1062-16-1277

 

 

 

1062-16-1422

1062-16-1444

1062-16-1477

.120-.140

(3.05-3.56)

2266112-1

7-2266112-8

.105-.125

(2.67-3.18)

2266113-1

7-2266113-8

.090-.110

(2.29-2.79)

2266114-1

7-2266114-8

.075-.095

(1.91-2.41)

2266115-1

7-2266115-8

Size 20 -Group 1 1060-20-0122

1060-20-0144

1060-20-0177

 

1062-20-0122

1062-20-0144

1062-20-0177

 

1062-20-0322

1062-20-0344

1062-20-0377

.105-.125

(2.67-3.18)

2266116-1

7-2266116-8

.085-.111

(2.16-2.82)

2266117-1

7-2266117-8

.075-.105

(1.91-2.67)

2266118-1

7-2266118-8

1060-20-0222

1060-20-0244

1060-20-0277

1062-20-0222

1062-20-0244

1062-20-0277

.063-.085

(1.62-2.16)

2266119-1

7-2266119-8

.050-.075

(1.27-1.91)

2266120-1

7-2266120-8

Hand Tools for Solid Contacts

Contact Size Contact Part Number Tool Part Number Crimp Type
4 0460-204-0490

0462-203-04141

HDT-04-08 Two indent crimp
8 0460-204-08141

0462-203-08141

HDT-04-08 Two indent crimp
 

12

 

0460-204-12**

0462-203-12**

HDT-48-00 Four indent crimp
HDT-1561 Two indent crimp
HDT-50-00 One indent crimp
 

16

0460-202-16**

0462-201-16**

0460-215-16**

0462-209-16**

HDT-48-00 Four indent crimp
HDT-1561 Two indent crimp
HDT-50-00 One indent crimp
 

20

 

0460-202-20**

0462-201-20**

HDT-48-00 Four indent crimp
HDT-1561 Two indent crimp
HDT-50-00 One indent crimp

HDT-48-00 Tooling Accessories

Replacement parts, such as adjustment screws, locking nuts, and inspection tools are available for the HDT-48-00 hand tool.

Part Number Crimp Tool Replacement Part
0426-209-0000 Adjustment screw and locking nut
M2700-395-10 Locking nut

 

Part Number Description
G454 HDT-48-00 Go-No-Go Gauge

Hand Crimping Tools for Deutsch Stamped and Formed Contacts

Contact Size Contact Part

Number

Tool Part Number
 

12

1060-12-01**

1062-12-01**

DTT-12-00
1060-12-02**

1062-12-02**

DTT-12-01
 

16

1060-16-01**

1062-16-01**

1060-16-06**

1062-16-06**

DTT-16-00 (14-16 AWG)
DTT-16-01 (18 AWG)
 

20

1060-20-01**

1062-20-01**

DTT-20-00
1060-20-02**

1062-20-02**

DTT-20-02

Multi-use removal tool

Part Number Description
DT-RTI Multi-use tool with a small hook on one end for wedgelock removal, and a small screwdriver on the other end to push back the locking fingers and release the contact. For use with the DT, DTM, DTP, DTV, DRB, and STRIKE series.

 

Removal Tools

DEUTSCH removal tools are designed to simplify contact removal and field service repair in connectors that utilise a round shoulder contact retention system. Removal tools are compact, easy-to-use, and manufactured of heavy-duty plastic to remove contacts without damage to the wire, insulation, connector seals, or connector body. The removal tools are required for wire removal in the DTHD, Jiffy Splices, HD10, HDP20, HD30, DRC, AEC, and WT series.

Part Number Contact Size Wire Gauge Range Colour
0411-027-0405 Size 4 4 AWG Black
114009 Size 4 6 AWG White
114008 Size 8 8-10 AWG Green
0411-353-0805 Size 8 for HD Box 8-10 AWG Green Extended
114010 Size 12 12 AWG Yellow
 

0411-337-1205

 

Size 12

12-14 AWG

Extra Thin Wall (E-Seal)

 

Orange

0411-291-1405 Size 16 14-16 AWG Green
0411-310-1605 Size 16 16-20 AWG Light Blue
 

0411-336-1605

 

Size 16

16-18 AWG

Extra Thin Wall (E-Seal)

 

Dark Blue

0411-240-2005 Size 20 20-22 AWG Red

TE Connectivity’s industrial and commercial transportation connectors are available in a variety of materials, shapes, wire gauge options, cavity counts and mounting options to suit a wide range of applications. TE’s reference guide to TE Connectivity’s industrial & commercial transportation connectors and accessories.

Browse all DEUTSCH Connectors >

DEUTSCH connector product guide for industrial and commercial vehicles >