TE Connectivity DEUTSCH: Connector Product Guide for Industrial and Commercial Vehicles

For over 70 years, TE Connectivity’s DEUTSCH connectors have proven their reliability in the most demanding environments. Our robust range of DEUTSCH products includes connectors, contacts, and accessories designed for industries such as aerospace, defence, offshore, industrial, commercial transport, and rail.

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DT Part Numbers

DT Standard Series

DT Flanges Series

DT Boot Adaptor Series

DTM Series

DTP Series

Contacts for DT, HD and HDP Series

Wedgelocks

DT and DTM Series Backshells

DTHD Series

HD10 Series

HD30 and HDP20 Series

HD30 and HDP20 Part Numbers

DEUTSCH Tooling

LEAVYSEAL Series

AMPSEAL 16 Series

SUPERSEAL 1.5 Series

HDSCS Series

MFINITY

DT Part Numbers

Key Options

DT Series Configurations

DTM Series Configurations

DTP Series Configurations

DT Standard Series

Plugs and Receptacles

DEUTSCH DT Series Connectors offer field proven reliability and rugged quality. The DT design strengths include optional flange mounting, multi-pin arrangements and design flexibility. The DT Series offers the designer the ability to use multiple size 16 contacts, each with 13 amp continuous capacity, within a single shell.

There are two versions identified by different colours:

  • Grey – Plug with orange wedgelock, Receptacle with green wedgelock.
  • Black (preferred) – With enhanced seal retention and green secondary locks.

Note: Component parts are not inter-mountable but in the fully assembled condition, both grey and black parts are intermateable and interchangeable thus maintaining the higher levels of sealability expected within the Construction, Off-road, Heavy Goods Vehicle and Agricultural market.

Wire Sealing Range

Standard – 2.24mm – 3.68mm wire insulation diameter. Thin wall – 1.35mm – 3.05mm wire insulation diameter (Identified by an ‘E’ on the Seal / End Cap).

No. of Positions Keying Grey Plug Grey Plug Reduced Diameter
Seals
Grey Receptacle Grey Receptacle Reduced Diameter
Seals
2 DT06-2S-P004 DT06-2S-C015 DT04-2P-P004 DT04-2P-C015
3 DT06-3S-P004 DT06-3S-C015 DT04-3P-P004 DT04-3P-C015
4 DT06-4S-P004 DT06-4S-C015 DT04-4P-P004 DT04-4P-C015
6 DT06-6S-P004 DT06-6S-C015 DT04-6P-P004 DT04-6P-C015
8 Key A DT06-08SA-P004 DT06-08SA-C015 DT04-08PA-P004 DT04-08PA-C015
8 Key B DT06-08SB-P004 DT06-08SB-C015 DT04-08PB-P004 DT04-08PB-C015
8 Key C DT06-08SC-P004 DT06-08SC-C015 DT04-08PC-P004 DT04-08PC-C015
8 Key D DT06-08SD-P004 DT06-08SD-C015 DT04-08PD-P004 DT04-08PD-C015
12 Key A DT06-12SA-P004 DT06-12SA-C015 DT04-12PA-P004 DT04-12PA-C015
12 Key B DT06-12SB-P004 DT06-12SB-C015 DT04-12PB-P004 DT04-12PB-C015
12 Key C DT06-12SC-P004 DT06-12SC-C015 DT04-12PC-P004 DT04-12PC-C015
12 Key D DT06-12SD-P004 DT06-12SD-C015 DT04-12PD-P004 DT04-12PD-C015

 

No. of Positions Keying Black Plug Black Plug Reduced Diameter
Seals
Black Receptacle Black Receptacle Reduced Diameter
Seals
2 DT06-2S-P012 DT06-2S-CE06 DT04-2P-E004 DT04-2P-CE02
3 DT06-3S-P012 DT06-3S-CE06 DT04-3P-E004 DT04-3P-CE02
4 DT06-4S-P012 DT06-4S-CE06 DT04-4P-E004 DT04-4P-CE02
6 DT06-6S-P012 DT06-6S-CE06 DT04-6P-E004 DT04-6P-CE02
8 Key A DT06-08SA-P012 DT06-08SA-CE06 DT04-08PA-E004 DT04-08PA-CE02
8 Key B DT06-08SB-P012 DT06-08SB-CE06 DT04-08PB-E004 DT04-08PB-CE02
8 Key C DT06-08SC-P012 DT06-08SC-CE06 DT04-08PC-E004 DT04-08PC-CE02
8 Key D DT06-08SD-P012 DT06-08SD-CE06 DT04-08PD-E004 DT04-08PD-CE02
12 Key A DT06-12SA-P012 DT06-12SA-CE06 DT04-12PA-E004 DT04-12PA-CE02
12 Key B DT06-12SB-P012 DT06-12SB-CE06 DT04-12PB-E004 DT04-12PB-CE02
12 Key C DT06-12SC-P012 DT06-12SC-CE06 DT04-12PC-E004 DT04-12PC-CE02
12 Key D DT06-12SD-P012 DT06-12SD-CE06 DT04-12PD-E004 DT04-12PD-CE02

DT Flanges Series

Receptacles

No. of
Positions
Grey Receptacle
Welded flange
Grey Receptacle
Reduced Diameter
Seals
Black Receptacle
Welded flange
Black Receptacle
Reduced Diameter
Seals
3 DT04-3P-L012 DT04-3P-CL03 DT04-3P-LE14 DT04-3P-CL06
4 DT04-4P-L012 DT04-4P-CL03 DT04-4P-LE14 DT04-4P-CL06
6* DTP04-6P-L012 DT04-6P CL03 DT04-6P-LE14 DT04-6P-CL06
8 DT04-08P-L012 DT04-8P-CL03 DT04-8P-LE14 DT04-8P-CL06
12 DT04-12P-L012 DT04-12P-CL03 DT04-12P-LE14 DT04-12P-CL06

 

The DT Flanged Receptacle Series of sealed connectors is available in grey and black with standard or thin wall wire seals. Designed to simplify wire routing and assembly, DT Series receptacles are available in many mounting configurations and styles. Each receptacle requires a secondary contact lock – e.g. W3P through to W12P coloured green.

 

Wire Sealing Range
Standard – 2.24mm – 3.68mm wire insulation diameter
Thin wall – 1.35mm – 3.05mm wire insulation diameter
*Note: Contact Sales Office for 6 Way Drawing

 

DT Boot Adaptor Series

Plugs and Receptacles

To meet the application requirements where wires are to be protected, the DT Series maybe supplied with boot adaptors. These will accept shaped boots / sleeves or shrink tubing. Parts for standard or thin wall wire are available.

Wire Sealing Range Standard – 2.24mm – 3.68mm wire insulation diameter
Thin wall – 1.35mm – 3.05mm wire insulation diameter

 

No. of
Positions
Grey Plug Shrink
Boot Adapter
Black Plug Shrink
Boot Adapter
Grey Plug
Reduced
Diameter Seals
Black Plug
Reduced Diameter
Seals
Grey Receptacle
Shrink Boot
Adapter
Black Receptacle
Shrink Boot
Adapter
Grey Receptacle
Reduced Diameter
Seals
Black Receptacle
Reduced Diameter
Seals
2 DT06-2S-E008 DT06-2S-EP11 DT06-2S-CE04 DT06-2S-CE13 DT04-2P-E008 DT04-2P-EE01 DT04-2P-CE04 DT04-2P-CE09
3 DT06-3S-E008 DT06-3S-EP11 DT06-3S-CE04 DT06-3S-CE13 DT04-3P-E008 DT04-3P-EE01 DT04-3P-CE04 DT04-3P-CE09
4 DT06-4S-E008 DT06-4S-EP11 DT06-4S-CE04 DT06-4S-CE13 DT04-4P-E008 DT04-4P-EE01 DT04-4P-CE04 DT04-4P-CE09
8 DT06-8S-E008 DT06-8S-EP11 DT06-8S-CE04 DT06-8S-CE13 DT04-8P-E008 DT04-8P-EE01 DT04-8P-CE04 DT04-8P-CE09
12 DT06-12S-E008 DT06-12S-EP11 DT06-12S-CE04 DT06-12S-CE13 DT04-12P-E008 DT04-12P-EE01 DT04-12P-CE04 DT04-12P-CE09

 

DTM Series

Plugs and Receptacles

DEUTSCH DTM Series Connectors offer solutions to your smaller wire gauge applications. Building on the DT design strengths, the DTM connector line was developed to fill the need for lower amperage, multi-pin connectors. The DTM Series offers the designer the ability to use multiple size 20 contacts, each with 7.5 amp continuous capacity, within a single shell.

 

Wire Sealing Range Standard – 1.35mm – 3.05mm wire insulation diameter

No. of Positions Keying Plug Receptacle
2 DTM06-2S DTM04-2P
3 DTM06-3S DTM04-3P
4 DTM06-4S DTM04-4P
6 DTM06-6S DTM04-6P
8 Key A DTM06-08SA DTM04-08PA
8 Key B DTM06-08SB DTM04-08PB
8 Key C DTM06-08SC DTM04-08PC
8 Key D DTM06-08SD DTM04-08PD
12 Key A DTM06-12SA DTM04-12PA
12 Key B DTM06-12SB DTM04-12PB
12 Key C DTM06-12SC DTM04-12PC
12 Key D DTM06-12SD DTM04-12PD

 

DTP Series

Plugs and Receptacles

DEUTSCH DTP Series Connectors provide solutions for your power application requirements. Building on both the DT and DTM design strengths, the DTP connector line was developed to fill the need for higher amperage, multi-pin connectors.

The DTP Series offers the designer the ability to use multiple size 12 contacts, each with 25 amp continuous capacity, within a single shell. The DTP connectors are currently available in two and four pin configurations.

No. of
Positions
Plug Plug Reduced Diameter
Seals
Receptacle Receptacle Reduced
Diameter Seals
2 DTP06-2S DTP06-2S-C015 DTP04-2P DTP04-2P-C015
4 DTP06-4S DTP06-4S-C015 DTP04-4P DTP04-4P-C015

 

Contacts for DT, HD and HDP Series

Size Pin Socket Wire Size
AWG (mm2
)
Recommended Strip
Inches (mm)
Min. Contact
Retention
Ref Crimp Tensile
Lbs. (N)
Max Rated Amps at
125°C Continuous
20 0460-202-20** 0462-201-20** 20
(0.50)
.156-.218
(3.96-5.54)
20
(89)
20
(89)
7.5
20 0460-010-20** 0462-005-20** 16-18
(1.0-0.75)
.156-.218
(3.96-5.54)
20
(89)
20
(89)
7.5
16 0460-202-16** 0462-201-16** 16-20
(1.5-0.50)
.250-.312
(6.35-7.92)
25
(111)
35-20
(156-89)
13
16 0460-215-16** 0462-209-16** 14
(2.0)
.250-.312
(6.35-7.92)
25
(111)
70
(311)
13
12 0460-204-12** 0462-203-12** 12-14
(3.0-2.0)
.222-.284
(5.64-7.21)
30
(134)
75-70
(334-311)
25
8 0460-204-08** 0462-203-08** 8-10
(10.0-5.0)
.430-.492
(10.92-12.50)
35
(156)
125-90
(556-400)
60
4 0460-204-04** 0462-203-04** 6
(16.0-13.0)
.430-.492
(10.92-12.50)
35
(156)
300
(1334)
100
4 (C038) 5960-203-04141 59602-203-04141 4
(25.0-21.0)
.430-.492
(10.92-12.50)
35
(156)
300
(1334)
100

** = Plating codes

Part Number Suffix Plating Material
31 Gold
90 Nickel (size 4 pin only)
141 Nickel

Stamped and Formed Contacts are also available

 

Wedgelocks

DT Series Wedgelocks

Plug Wedgelocks

W2S* Wedgelock for 2 Way plug

*A, B, C, D keying available

W2S-P012*
W3S* Wedgelock for 3 Way plug

*J1939 keying available

W3S-P012*

W4S* Wedgelock for 4 Way plug

*A, B, C, D keying available

W4S-P012*
W6S Wedgelock for 6 Way plug
W6S-P012
W8S Wedgelock for 8 Way plug
W8S-P012
W12S Wedgelock for 12 Way plug
W12S-P012

 

Receptacle Wedgelocks

W2P* Wedgelock for 2 Way receptacle
*A, B, C, D keying available
W3P* Wedgelock for 3 Way receptacle
*J1939 keying available
W4P* Wedgelock for 4 Way receptacle
*A, B, C, D keying available
W6P Wedgelock for 6 Way receptacle
W8P Wedgelock for 8 Way receptacle
W12P Wedgelock for 12 Way receptacle

DTM Series Wedgelocks

Plug Wedgelocks

 

WM-2S* Wedgelock for 2 Way plug
*A, B, C keying available
WM-3S Wedgelock for 3 Way plug
WM-4S Wedgelock for 4 Way plug
WM-6S Wedgelock for 6 Way plug
WM-8S Wedgelock for 8 Way plug
WM-12S Wedgelock for 8 Way plug

 

Receptacle Wedgelocks

WM-2P* Wedgelock for 2 Way receptacle
*A, B, C keying available
WM-3P Wedgelock for 3 Way receptacle
WM-4P Wedgelock for 4 Way receptacle
WM-6P Wedgelock for 6 Way receptacle
WM-8P Wedgelock for 8 Way receptacle
WM-12P Wedgelock for 12 Way receptacle

DTP Series Wedgelocks

Plug Wedgelocks

WP-2S Wedgelock for 2 Way plug
WP-4S Wedgelock for 3 Way plug

Receptacle Wedgelocks

WP-2P Wedgelock for 2 Way receptacle
WP-4P Wedgelock for 3 Way receptacle

DT and DTM Series Backshells

 

The DEUTSCH DT and DTM Series Backshells are designed to snap onto and mate with all standard (basic plug and receptacles without modifications that affect the rear of the connector) DT and DTM Series connectors. The rigid, durable backshells offer a high level of protection and allow convoluted tubing to nest within the rear of the backshell. Straight (180°) and right angle (90°) versions and backshells with strain relief for jacketed cable are also available.

Since the backshells are designed to work with the standard DT and DTM connectors, tests should be conducted for fit and function of a backshell being used on any part with a modification.

DT Series Receptacle Backshells

Connector Style Strain Relief Tubing Size (mm) Part Number
DT04-2P 180° 6, 7.5, 8.5, and 10 1011-229-0205
180° X 6, 7.5, 8.5, and 10 1011-257-0205
90° 6, 7.5, 8.5, and 10 1011-230-0205
90° X 6, 7.5, 8.5, and 10 1011-258-0205
DT04-3P 180° 6, 7.5, 8.5, and 10 1011-233-0305
180° X 6, 7.5, 8.5, and 10 1011-261-0305
90° 6, 7.5, 8.5, and 10 1011-234-0305
90° X 6, 7.5, 8.5, and 10 1011-262-0305
DT04-4P 180° 6, 7.5, 8.5, and 10 1011-237-0405
180° X 6, 7.5, 8.5, and 10 1011-265-0405
90° 6, 7.5, 8.5, and 10 1011-238-0405
90° X 6, 7.5, 8.5, and 10 1011-266-0405
DT04-6P 180° 8.5, 10, and 13 1011-241-0605
180° X 8.5, 10, and 13 1011-269-0605
90° 8.5, 10, and 13 1011-242-0605
90° X 8.5, 10, and 13 1011-270-0605
DT04-08P* 180° 8.5, 10, and 13 1011-245-0805
90° 8.5, 10, and 13 1011-246-0805
DT04-12P* 180° 10, 13, and 17 1011-249-1205
90° 10, 13, and 17 1011-250-1205

DT Series Plug Backshells

Connector Style Strain Relief Tubing Size (mm) Part Number
DT06-2S 180° 6, 7.5, 8.5, and 10 1011-227-0205
180° X 6, 7.5, 8.5, and 10 1011-255-0205
90° 6, 7.5, 8.5, and 10 1011-228-0205
90° X 6, 7.5, 8.5, and 10 1011-256-0205
DT06-3S 180° 6, 7.5, 8.5, and 10 1011-231-0305
180° X 6, 7.5, 8.5, and 10 1011-259-0305
90° 6, 7.5, 8.5, and 10 1011-232-0305
90° X 6, 7.5, 8.5, and 10 1011-260-0305
DT06-4S 180° 6, 7.5, 8.5, and 10 1011-235-0405
180° X 6, 7.5, 8.5, and 10 1011-263-0405
90° 6, 7.5, 8.5, and 10 1011-236-0405
90° X 6, 7.5, 8.5, and 10 1011-264-0405
DT06-6S 180° 8.5, 10, and 13 1011-239-0605
180° X 8.5, 10, and 13 1011-267-0605
90° 8.5, 10, and 13 1011-240-0605
90° X 8.5, 10, and 13 1011-268-0605
DT06-08S* 180° 8.5, 10, and 13 1011-243-0805
90° 8.5, 10, and 13 1011-244-0805
DT06-12S* 180° 10, 13, and 17 1011-247-1205
90° 10, 13, and 17 1011-248-1205
DT06-12S*-**** 180° 13 and 17 1028-043-1205

DTM Series Backshells

Connector Style Tubing Size (mm) Part Number
DTM*04-2P 180° 7.5 and 8.5 1028-021-0205
DTM06-2S 180° 7.5 and 8.5 1011-273-0205
DTM*06-2S 180° 8.5 1028-041-0205
DTM*04-3P 180° 8.5 1028-024-0305
DTM*06-3S 180° 8.5 1028-005-0305
DTM*04-4P 180° 8.5 1028-027-0405
DTM*06-4S 180° 8.5 1028-008-0405
DTM06-6S 180° 10 and 13 1028-011-0605
DTM06-08S* 180° 10 and 13 1028-013-0805
DTM04-12P* 180° 13 and 17 1028-034-1205
DTM06-12S* 180° 13 and 17 1028-015-1205
Adapter for 2, 3, and
4 pin
90° 7.5 and 8.5 1028-016-0005
Adapter for 6 and 8 pin 90° 10 and 13 1028-017-0005

* A, B, C, D and E keying options
Note: 1028-043-1205 backshell is designed to fit on 12 Way plugs with modifications

DTHD Series

Plugs and Receptacles

DTHD connectors are single terminal connectors for heavy duty applications. Easy to install, environmentally sealed and compact in size, they are a simple, field serviceable alternative to a splice.

DTHD connectors are available in three sizes, carry 25 to 100 ampsvand can be mounted or used in-line.

No. of Positions Contact Size Plug Receptacle
1 12 DTHD06-1-12S DTHD04-1-12P
1 8 DTHD06-1-8S DTHD04-1-8P
1 4 DTHD06-1-4S DTHD04-1-4P

HD10 Series

Plugs and Receptacles

The HD10 Series is an environmentally sealed, thermoplastic and cylindrical connector series. With arrangements from 3 to 9 cavities, HD10 connectors accept size 4, 12, or 16 contacts and are available either in-line or flanged. HD10 connectors are heavily used for diagnostic applications and are available with or without a coupling ring.

No. of positions Contact Size Rear Threads Plug Receptacle In-line Receptacle Flange
3 16 No HD16-3-16S HD14-3-16P
Yes HD16-3-96S HD14-3-96P HD10-3-96P
4 4/16 Yes HD16-4-4S HD10-4-4P
5 16 No HD16-5-16S HD14-5-16P HD10-5-16P
6 16 Yes HD16-6-96S HD14-6-96P HD10-6-96P
6 12 Yes HD16-6-12S-B010 HD14-6-12P HD10-6-12P
9 16 No HD16-9-16S HD14-9-16P HD10-9-16P
Yes HD16-9-96S HD14-9-96P HD10-9-96P
9 (1939) 16 Yes HD16-9-1939S HD14-9-1939P HD10-9-1939P

HD30 and HDP20 Series

Plugs and Receptacles

Designed specifically for the truck, bus and off-highway industry, the HD30 and HDP20 Series are heavy duty, environmentally sealed, multi-pin circular connectors. Available in metal or thermoplastic housings, these connectors offer multiple pin configurations that accept contact sizes 4 through to 20.

The HD30 is a metal shell while the HDP20 Series shells are thermoplastic. Both feature quick connect-disconnect bayonet coupling, single hole bulkhead mounting, silicone seals and a rear insertion/rear removal contact system.

HD30 Metal Shell HDP20 Thermoplastic Shell

 

Shell Size Position Series Plug Standard Diameter Seal Receptacle Standard Diameter Seal Plug Reduced Diameter Seal Receptacle Reduced Diameter Seal
18-6 HDP20 HDP26-18-6SN HDP24-18-6PN HDP26-18-6SE HDP24-18-6PE
HD30 HD36-18-6SN HD34-18-6PN HD36-18-6SE HD34-18-6PE
18-8 HDP20 HDP26-18-8SN HDP24-18-8PN HDP26-18-8SE HDP24-18-8PE
HD30 HD36-18-8SN HD34-18-8PN HD36-18-8SE HD34-18-8PE
18-14 HDP20 HDP26-18-14SN HDP24-18-14PN HDP26-18-14SE HDP24-18-14PE
HD30 HD36-18-14SN HD34-18-14PN HD36-18-14SE HD34-18-14PE
18-20 HDP20 HDP26-18-20SN HDP24-18-20PN HDP26-18-20SE HDP24-18-20PE
HD30 HD36-18-20SN HD34-18-20PN HD36-18-20SE HD34-18-20PE
18-21 HDP20 HDP26-18-21SN HDP24-18-21PN HDP26-18-21SE HDP24-18-21PE
HD30 HD36-18-21SN HD34-18-21PN HD36-18-21SE HD34-18-21PE
27-7 HDP20 HDP26-24-7SN HDP24-24-7PN HDP26-24-7SE HDP24-24-7PE
HD30 HD36-24-7SN HD34-24-7PN HD36-24-7SE HD34-24-7PE
24-91- P064 HDP20 HDP26-24- 91SN-P064 HDP24-24- 91PN-P064
24-9 HDP20 HDP26-24-9SN HDP24-24-9PN HDP26-24-9SE HDP24-24-9PE
HD30 HD36-24-9SN HD34-24-9PN HD36-24-9SE HD34-24-9PE
24-14 HDP20 HDP26-24-14SN HDP24-24-14PN HDP26-24-14SE HDP24-24-14PE
HD30 HD36-24-14SN HD34-24-14PN HD36-24-14SE HD34-24-14PE
24-16 HDP20 HDP26-24-16SN HDP24-24-16PN HDP26-24-16SE HDP24-24-16PE
HD30 HD36-24-16SN HD34-24-16PN HD36-24-16SE HD34-24-16PE
24-18 HDP20 HDP26-24-18SN HDP24-24-18PN HDP26-24-18SE HDP24-24-18PE
HD30 HD36-24-18SN HD34-24-18PN HD36-24-18SE HD34-24-18PE
24-19 HDP20 HDP26-24-19SN HDP24-24-19PN HDP26-24-19SE HDP24-24-19PE
HD30 HD36-24-19SN HD34-24-19PN HD36-24-19SE HD34-24-19PE
24-21 HDP20 HDP26-24-21SN HDP24-24-21PN HDP26-24-21SE HDP24-24-21PE
HD30 HD36-24-21SN HD34-24-21PN HD36-24-21SE HD34-24-21PE
24-23 HDP20 HDP26-24-23SN HDP24-24-23PN HDP26-24-23SE HDP24-24-23PE
HD30 HD36-24-23SN HD34-24-23PN HD36-24-23SE HD34-24-23PE
24-29 HDP20 HDP26-24-29SN HDP24-24-29PN HDP26-24-29SE HDP24-24-29PE
HD30 HD36-24-29SN HD34-24-29PN HD36-24-29SE HD34-24-29PE
24-31 HDP20 HDP26-24-31SN HDP24-24-31PN HDP26-24-31SE HDP24-24-31PE
HD30 HD36-24-31SN HD34-24-31PN HD36-24-31SE HD34-24-31PE
24-33 HDP20 HDP26-24-33SN HDP24-24-33PN HDP26-24-33SE HDP24-24-33PE
HD30 HD36-24-33SN HD34-24-33PN HD36-24-33SE HD34-24-33PE
24-35 HDP20 HDP26-24-35SN HDP24-24-35PN HDP26-24-35SE HDP24-24-35PE
HD30 HD36-24-35SN HD34-24-35PN HD36-24-35SE HD34-24-35PE
24-47 HDP20 HDP26-24-47SN HDP24-24-47PN HDP26-24-47SE HDP24-24-47PE
HD30 HD36-24-47SN HD34-24-47PN HD36-24-47SE

HD34-24-47PE

HD30 and HDP20 Part Numbers

Key Options

18 Shell Size Configurations

24 Shell Size Configurations

† Special modifications are available upon request

†Requires size 4 contact part numbers, 5960-203-04**(pin) and 5962-203-04**(socket)

‡Without P064 modification, plug cavities 4 and 5 are internally connected

DEUTSCH Tooling

HDT-48-00

For field service, prototype, and low-volume production, HDT-48-00, is a universal hand crimp tool for Deutsch solid contacts sizes 12, 16 and 20. It provides a symmetrical four indent crimp, is compact and easy-to-use for field service, yet sturdy and reliable enough for low volume production.

Part Number HDT-48-00
HD30 Series
HDP20 Series
DRC Series
HD10 Series
DT Series
DTM Series
DTP Series
DTHD Series
DRB Series
DTV Series
AEC Series
STRIKE Series
Jiffy Splice
Solid/Stamped and Formed Solid
Contact Size 12, 16, 20
Solid Contacts Yes

Extraction Tools

Part Number 0411-027-0405 0411-353-0805 0411-337-1205 0411-291-1405 0411-310-1605 0411-336-1605 0411-240-2005
Series HD30 Series
HDP20 Series
HD30 Series
HDP20 Series
DTHD Series
HD30 Series
HDP20 Series
HD10 Series
HD30 Series
HDP20 Series
HD10 Series
DRC Series
AEC Series
Jiffy Splice
HD30 Series
HDP20 Series
HD10 Series
DRC Series
AEC Series
Jiffy Splice
HD30 Series
HDP20 Series
HD10 Series
DRC Series
AEC Series
HD30 Series
HDP20 Series
DRC Series
Wire Size 4 8, 10 12, 14 14, 16 16, 18 16, 18 20, 22
Keyed No No No No No No No
Colour Black Green Orange Green Light Blue Dark Blue Red
Material Plastic Plastic Plastic Plastic Plastic Plastic Plastic
Contact Size 4 8 12 16 16 16 20
Seal Size Standard Standard E-seal Standard Standard E-seal Standard

 

LEAVYSEAL Series

Tabs and Receptacles

The rugged LEAVYSEAL Connectors are multi-pin and accept multiple wire sizes. LEAVYSEAL products utilize a lever lock system for mating and are available in several mounting styles and keying options. The housings come in six sizes and feature an integrated cable attachment.

 

No. of Positions Keying Housing Colour Part Numbers
Receptacle Housing In-line/Flange Tab Housing PCB Tab Housing
15 A Black 1-1534126-1 1703799-1
B Natural 2-1534126-1
C Blue 3-1534126-1
18 A Black 1823440-2* 1-1823448-2*
21 A Black 1-1534127-1 1-2112162-1 (flange) 1534238-1 (straight)
1-2208688-1*
B Natural 2-1534127-1 2-2112162-1
C Blue 3-1534127-1 3-2112162-1
D Violet 4-1534127-1 4-2112162-1
22 A Black 1-1823440-3* 1-1823449-1*
B Grey 2-1823440-3*  2-1823449-1* 
C Blue 3-1823440-3*
D Green 4-1823440-3*
26 A Black 1-2112035-1* 1-2112041-1*
1-2112041-2*
29 A Black 1-1823402-1*
B Grey 2-1823402-1*
C Blue 3-1823402-1* 
31 A Bordeaux 1-1564297-6
1-2208685-6*
39 E Emerald Green 5-1718321-3 5-1718323-1 5-1418363-1 (straight)
5-2208684-3* 5-1418363-3 (90°)
F Fawn Brown 6-1718321-3 6-1718323-1
6-2208684-3*
46 A Black 1-2112231-1
62 A Black 1-1418883-1 1-1718324-1 1-1418362-1(straight)
1-1418362-3 (90°
1-1823498-1*
B Grey 2-1418883-1 2-1718324-1 2-1418362-1 (straight)
2-1418362-3 (90°
2-1823498-1*
C Blue 3-1418883-1 3-1718324-1
3-1823498-1*
D Green 4-1418883-1
4-1823498-1*
92 A Black 1-703998-1 (NW 26 wire exit) 1-1452228-9 (straight)
3-1703998-1 (NW 29 wire exit)
B Black 4-1703998-1 (NW 29 wire exit)
C Black 5-1703998-1 (NW 29 wire exit)

*V0 rated material

Stamped and Formed Tabs

Size Strip Form Loose Piece Wire Size (mm²) Insulation Diameter (mm) FLR Finish
1.5K 969028 969029 0.2-0.5 1.2-1.6 -2/-3
964269 964270 0.5-1.0 1.4-2.1 -2/-3/-5
1703278 1703279 1.5 1.9-2.4 -2/-5
2.8 965982 965983 0.2-0.5 max 2.1 1-xxx-1 1-xxx-3
962915 963748 0.5-1.0 max 2.1 1-xxx-1 1-xxx-2 1-xxx-3 2-xxx-1 2-xxx-2 2-xxx-3
962916 963749 1.5-2.5 max 3.0 1-xxx-1 1-xxx-2 1-xxx-3 2-xxx-1 2-xxx-2 2-xxx-3
1719504 1719503 12 TXL max 3.2 1-xxx-1 1-xxx-2
6.3/ 4.8K 962917 963742 0.5-1.0 1.4-2.1 1-xxx-1 1-xxx-2 2-xxx-1 2-xxx-2
962918 963743 1.5-2.5 2.2-3.0 1-xxx-1 1-xxx-2 2-xxx-1 2-xxx-2
962919 963744 >2.5-4.0 2.7-3.7 1-xxx-1 1-xxx-2 2-xxx-1 2-xxx-2

 

Stamped and Formed Receptacles

Size Strip Form Loose Piece Wire Size (mm²) Insulation Diameter (mm) FLK Insulation Diameter (mm) FLR Finish
1.5K 1564324 1564325 0.2-0.5 1.1-1.4 -1/-2/-3
1241380 1241381 0.5-1.0 1.4-2.1 -1/-2/-3 1-xxx-2*
1418884 1418885 >1.0-1.5 2.2-2.4 -1/-3
2.8 968882 968896 0.35 1.2-1.4 1-xxx-1 1-xxx-3
968855 968875 0.5-1.0 1.4-2.1 1-xxx-1 1-xxx-2 1-xxx-3
968857 968876 >1.0-2.5 2.2-3.0 1-xxx-1 1-xxx-3
6.3/ 4.8K 1241410 1241411 0.35-0.5 1.3-2.3 1.2-1.6 -1/-3
1241412 1241413 0.5-1.0 2.0-2.7 1.4-2.1 -1/-3
1241414 1241415 0.35-0.5 2.7-3.7 2.2-3.0 -1/-3
1241416 1241417 >2.5-4.0 4.1-4.5 3.4-3.7 -1/-3
1241418 1241419 4.0-6.0 3.4-4.3 -4 1-xxx-3 2-xxx-3

AMPSEAL 16 Series

Sealed Receptacle Housings

The AMPSEAL 16 Connector System is targeted for off-road, heavy duty industrial, recreational and agricultural applications. This wire-to-wire and wire-to-device connector line was designed to meet the rigorous demands of an industry that requires the highest standards in performance. The AMPSEAL 16 receptacle and pin housings come fully assembled, offering a one-piece approach for applied cost savings. Both housings feature integral wire seals, wire seal covers and primary latch reinforcement (PLR).

Sealed Receptacle Housings Sealed Cap Housings

 

No. of positions Keying Colour Receptacle Housing Standard Diameter Sea Cap Standard Diameter Seal Receptacle Housing Reduced Diameter Seal Cap Reduced Diameter Sea
2 A Red 776427-1 776428-1 776522-1 776534-1
B Grey 776427-2 776428-2 776522-2 776534-2
C Yellow 776427-3 776428-3 776522-3 776534-3
D Green 776427-4 776428-4 776522-4 776534-4
3 A Red 776429-1 776430-1 776523-1 776535-1
B Grey 776429-2 776430-2 776523-2 776535-2
C Yellow 776429-3 776430-3 776523-3 776535-3
D Green 776429-4 776430-4 776523-4 776535-4
4 A Red 776487-1 776488-1 776524-1 776536-1
B Grey 776487-2 776488-2 776524-2 776536-2
C Yellow 776487-3 776488-3 776524-3 776536-3
D Green 776487-4 776488-4 776524-4 776536-4
6 A Red 776433-1 776434-1 776531-1 776537-1
B Grey 776433-2 776434-2 776531-2 776537-2
C Yellow 776433-3 776434-3 776531-3 776537-3
8 A Red 776494-1 776495-1 776532-1 776538-1
B Grey 776494-2 776495-2 776532-2 776538-2
C Yellow 776494-3 776495-3 776532-3 776538-3
D Green 776494-4 776495-4 776532-4 776538-4
12 A Red 776437-1 776438-1 776533-1 776539-1
B Grey 776437-2 776438-2 776533-2 776539-2
C Yellow 776437-3 776438-3 776533-3 776539-3
D Green 776437-4 776438-4 776533-4 776539-4

 

Pin and Receptacle Contacts

AMPSEAL 16 and AMPSEAL 16 hybrid lever connectors commonly use the HDSF size 16 contact system. The contacts are round, stamped and formed contacts with dual beam sockets.

Size Pin Receptacle Wire Size AWG (mm²) Insulation Diameter (mm) Wire Insulation Support Finish
Strip Form Loose Piece Strip Form Loose Piece
HDSF 16 1924463-1 1924579-1 1924464-1 1924580-1 18-20 (0.8-0.5) .107-.05 (2.72-1.27) Yes Gold
1924463-3 1924579-3 1924464-2 1924580-2 Nickel
776349-1 776493-1 18-20 (0.8-0.5) .131-.089 (3.33-2.26) Yes Gold
776349-3 776493-2 Nickel
638078-1 776300-1 776492-1 776299-1 14-18 (2.0-0.8) .131-.089 (3.33-2.26) Yes Gold
638078-3 776300-2 776492-2 776299-2 Nickel
638112-1 776298-1 776491-1 776297-1 14-18 (2.0-0.8) .155-.077 (3.94-1.96) No Gold
638112-3 776298-2 776491-2 776297-2 Nickel
2098250-1 2098251-1 18 (1.5-0.8) .118-.065 (3.00-1.65) Yes Gold
2098250-3 2098251-2 Nickel
2098252-1 2098253-1 14 (2.0-1.5) .128-.083 (3.25-2.10) Yes Gold
2098252-3 2098253-2 Nickel

Sealing Plugs

Open cavities provide pathways for contaminates to enter the connectors. To maintain seal integrity, any unused cavity must be filled with the appropriate size sealing plug.

 

Colour Part Number Contact Size Wire Gauge Range Description
Yellow 776363-1 Size 16 16-20 AWG PBT, used with AMPSEAL 16 (standard diameter cavities)
White 776364-1 Size 20 16-20 AWG PBT, used with AMPSEAL 16 (reduced diameter cavities)

SUPERSEAL 1.5 Series

TE Connectivity has developed the AMP SUPERSEAL 1.5 Series Connector family to meet the increasing requirements for reliability and waterproof-ability. AMP SUPERSEAL 1.5 Series Connector exceed the requirements prescribed by IP67 according IEC 60529 and DIN 40050-9 standards and is designed for automotive, agriculture and industrial machinery applications.

Plug Housings

 

No. of Positions Dimension (mm) Part Number
1 9.3 282079-2
2 15.3 282080-1
3 21.3 282087-1
4 27.3 282088-1
5 33.3 282089-1
6 39.3 282090-1

Cap Housings

No. of Positions Dimension (mm) Part Number
1 13.8 282103-1
2 19.8 282104-1
3 25.8 282105-1
4 31.8 282106-1
5 37.8 282107-1
6 43.8 282108-1

Rubber Boots

No. of Positions Connector Housing Part Number Description Colour Rubber Boot Part Number
2 282080-1 Plug Housing Black 880810-1
282104-1 Cap Housing
3 282087-1 Plug Housing 880811-2

Single Wire Seals and Cavity Plug

Insulation Diameter (mm) Colour Part Number
1.2 – 1.6 Green 281934-4
1.7 – 2.4 Yellow 281934-2
2.5 – 3.3 Red 281934-3
Cavity Plug Red 282081-1

Contacts

Pin Receptacle Wire Size AWG (mm²) Insulation Diameter (mm)
Strip Form Loose Piece Strip Form Loose Piece
282404-1 183036-1 282403-1 183035-1 0.3-0.5 [22-20] 1.4-1.7 [.055-.067]
282109-1 183024-1 282110-1 183025-1 0.5-1.5 [20-16] 1.8-3.3 [.071-.130]
282465-1 282466-1 1.5-2.5 [16-14] 1.8-3.3 [.071-.130]

HDSCS Series

Receptacles and Tabs

The Heavy Duty Sealed Connector Series (HDSCS) offers several cavity arrangements and mixed wire sizes. The rugged, thermoplastic connectors have a secondary lock with poke-yoke feature and can be used for in-line or flange mount applications. HDSCS connectors are available in five housing sizes and four keying options.

No. of Positions Group Contact Size Keying Colour Receptacle Housing Flange Tab Housing Tab Housing Without Flange
2 A 2.8 Black 1-1418483-1 1-1703841-1 1-1703839-1
Grey 2-1418483-1 2-1703841-1 2-1703839-1
Green 3-1418483-1 3-1703841-1 3-1703839-1
Blue 4-1418483-1 4-1703841-1 4-1703839-1
(3) 2 A 1.5K Black 1-1418448-2
Grey 2-1418448-2
Green 3-1418448-2
Blue 4-1418448-2
2 C 6.3 Black 1-1564542-1 1-1564546-1 1-1564544-1
Grey 2-1564542-1 2-1564546-1 2-1564544-1
Green 3-1564542-1 3-1564546-1 3-1564544-1
Blue 4-1564542-1 4-1564546-1 4-1564544-1
3 A 6.3 Black 1-1418448-1 1-1703843-1 1-1670730-1
Grey 2-1418448-1 2-1703843-1 2-1670730-1
Green 3-1418448-1 3-1703843-1 3-1670730-1
Blue 4-1418448-1 4-1703843-1 4-1670730-1
4 B 2.8 Black 1-1418390-1 1-1703808-1 1-1703818-1
Grey 2-1418390-1 2-1703808-1 2-1703818-1
Green 3-1418390-1 3-1703808-1 3-1703818-1
Blue 4-1418390-1 4-1703808-1 4-1703818-1
E 6.3 Black 1-1564330-1 1-1564534-1
Grey 2-1564330-1 2-1564534-1
Green 3-1564330-1 3-1564534-1
Blue 4-1564330-1 4-1564534-1
6 B 1.5K Black 1-1418469-1 1-1703820-1 1-1703773-1
Grey 2-1418469-1 2-1703820-1 2-1703773-1
Green 3-1418469-1 3-1703820-1 3-1703773-1
Blue 4-1418469-1 4-1703820-1 4-1703773-1
C 2.8 Black 1-1418437-1
Grey 2-1418437-1
Green 3-1418437-1
Blue 4-1418437-1
7 C (4) 1.5K (3) 2.8 Black 1-1418480-1 1-1670214-1 1-1703648-1
Grey 2-1418480-1 2-1670214-1 2-1703648-1
Green 3-1418480-1 3-1670214-1 3-1703648-1
Blue 4-1418480-1 4-1670214-1 4-1703648-1
8 C 1.5K Black 1-1418479-1 1-1564416-1 1-1564512-1
Grey 2-1418479-1 2-1564416-1 2-1564512-1
Green 3-1418479-1 3-1564416-1 3-1564512-1
Blue 4-1418479-1 4-1564416-1 4-1564512-1
D 2.8 Black 1-1670894-1 1-1564522-1
Grey 2-1670894-1 2-1564522-1
Green 3-1670894-1 3-1564522-1
Blue 4-1670894-1 4-1564522-1
10 D (6) 1.5K (4) 2.8 Black 1-1564514-1 1-1564518-1 1-1564516-1
Grey 2-1564514-1 2-1564518-1 2-1564516-1
Green 3-1564514-1 3-1564518-1 3-1564516-1
Blue 4-1564514-1 4-1564518-1 4-1564516-1
12 D 1.5K Black 1-1703639-1 1-1564520-1 1-1564414-1
Grey 2-1703639-1 2-1564520-1 2-1564414-1
Green 3-1703639-1 3-1564520-1 3-1564414-1
Blue 4-1703639-1 4-1564520-1 4-1564414-1
E 2.8 Black 1-1670901-1
Grey 2-1670901-1
Green 3-1670901-1
Blue 4-1670901-1
15 E (9) 1.5K (6) 2.8 Black 1-1563878-1 1-1564532-1 1-1564530-1
Grey 2-1563878-1 2-1564532-1 2-1564530-1
Green 3-1563878-1 3-1564532-1 3-1564530-1
Blue 4-1563878-1 4-1564532-1 4-1564530-1
16 E (12) 1.5K (4) 2.8 Black 1-1564337-1 1-1564407-1 1-1564528-1
Grey 2-1564337-1 2-1564407-1 2-1564528-1
Green 3-1564337-1 3-1564407-1 3-1564528-1
Blue 4-1564337-1 4-1564407-1 4-1564528-1
18 E 1.5K Black 1-1563759-1 1-1564526-1 1-1564412-1
Grey 2-1563759-1 2-1564526-1 2-1564412-1
Green 3-1563759-1 3-1564526-1 3-1564412-1
Blue 4-1563759-1 4-1564526-1 4-1564412-1

 

Stamped and Formed Tabs

Size Strip Form Loose Piece Wire Size (mm²) Insulation Diameter (mm) FLR Finish
1.5K 969028 969029 0.2-0.5 1.2-1.6 -2/-3
964269 964270 0.5-1.0 1.4-2.1 -2/-3/-5
1703278 1703279 1.5 1.9-2.4 -2/-5
2.8 965982 965983 0.2-0.5 max 2.1 1-xxx-1 1-xxx-3
962915 963748 0.5-1.0 max 2.1 1-xxx-1 1-xxx-2 1-xxx-3 2-xxx-1 2-xxx-2 2-xxx-3
962916 963749 1.5-2.5 max 3.0 1-xxx-1 1-xxx-2 1-xxx-3 2-xxx-1 2-xxx-2 2-xxx-3
1719504 1719503 12 TXL max 3.2 1-xxx-1 1-xxx-2
6.3/ 4.8K 962917 963742 0.5-1.0 1.4-2.1 1-xxx-1 1-xxx-2 2-xxx-1 2-xxx-2
962918 963743 1.5-2.5 2.2-3.0 1-xxx-1 1-xxx-2 2-xxx-1 2-xxx-2
962919 963744 >2.5-4.0 2.7-3.7 1-xxx-1 1-xxx-2 2-xxx-1 2-xxx-2

Wire Seals

Contact Size Insulation

Diameter (mm)

Colour Part Number
1.5K 0.9-1.2 Green 1718705-1
1.2-1.6 Red 964971-1
Blue 1394133-1
1.4-1.9 Grey 963530-1
1.9-2.1 Yellow 964972-1
1.9-2.4 Orange 2112323-1
2.8 1.2-2.1 Blue 828904-1
828904-2
2.2-3.0 White 828905-1
6.3/4.8K 1.4-2.0 Yellow 2177018-1
2.0-2.7 White 1394511-1
2.7-2.9 Red brown 1823111-1
3.4-3.7 Blue 1394512-1
4.0-4.5 Green 1719043-1

 

Contact Size Wire Size Colour Part Number
1.5K 3.6 mm White 963531-1
Natural 1394132-1
2.8 5.6 mm Natural 828922-1
Green 828922-2
6.3/4.8K 8.5 mm Transparent 967652-1

Stamped and Formed Receptacles

Size Strip Form Loose Piece Wire Size (mm² ) Insulation Diameter (mm) FLK Insulation Diameter (mm) FLR Finish
1.5K 1564324 1564325 0.2-0.5 1.1-1.4 -1/-2/-3
1241380 1241381 0.5-1.0 1.4-2.1 -1/-2/-3

1-xxx-2*

1418884 1418885 >1.0-1.5 2.2-2.4 -1/-3
2.8 968882 968896 0.35 1.2-1.4 1-xxx-1

1-xxx-3

968855 968875 0.5-1.0 1.4-2.1 1-xxx-1

1-xxx-2

1-xxx-3

968857 968876 >1.0-2.5 2.2-3.0 1-xxx-1

1-xxx-3

6.3/ 4.8K 1241410 1241411 0.35-0.5 1.3-2.3 1.2-1.6 -1/-3
1241412 1241413 0.5-1.0 2.0-2.7 1.4-2.1 -1/-3
1241414 1241415 0.35-0.5 2.7-3.7 2.2-3.0 -1/-3
1241416 1241417 >2.5-4.0 4.1-4.5 3.4-3.7 -1/-3
1241418 1241419 4.0-6.0 3.4-4.3 -4 

1-xxx-3

2-xxx-3

AMP MCP Receptacle Finish Codes

Finish Code Material
-1 CuNiSi, pre-tin plated
-2 CuNiSi, selective gold plated
-3 CuNiSi, selective silver plated
-4 CuNiSi, tin-silver pre-plated
1-xxx-1 CuNiSi, pre-tin plated
1-xxx-2 CuNiSi, selective gold plated
1-xxx-2* CuNiSi, min 1.27 µm selective gold plated
1-xxx-3 CuNiSi, selective silver plated

MFINITY

Fuse and Relay Box

TE Connectivity (TE) has developed a complete modular hard wired box family called MFINITY. The MFINITY Fuse and Relay Box offer limitless combinations with various modules, easily assembled into a complete power distribution panel, without any tooling cost.

Upon request, TE are able to design and manufacture custom modules, wire dress, frames or covers to meet specific customer requirements. With its proven technology, the MFINITY Fuse and Relay Box offers flexible, off the shelf products targeting low volume customers to create their own configurations.

Products

  • Fuse Holders
  • Relay Holders
  • Holder Guides
  • Fuse and Relay Boxes
  • Modular Concept – MFINITY

Applications

  • Body Harness
  • Engine Harness

 

Product Features

  • Direct wire fuse and relay solutions
  • Pre-fuse modules
  • ISO standard
  • Modular design
  • Temperature class -40°C to +85°C

 

Dalroad makes every effort to maintain the accuracy and quality of the information provided within this guide. However, all information, unless stated otherwise, cannot be guaranteed. The information contained in this guide is for general guidance only. Dalroad assumes no legal liability or responsibility for the accuracy or completeness of the information provided. You should neither act, nor refrain from action, on the basis of any such information. In no case will Dalroad be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of TE Connectivity / DEUTSCH products supplied by Dalroad. All users of products distributed by Dalroad should make their own evaluation to determine whether the products that Dalroad supply are suitable for your specific applications. The copyright of all content on this catalogue is owned by Dalroad and/or TE Connectivity. TE Connectivity, DEUTSCH and TE connectivity (logo) are trademarks.