The benefits of bolted connectors in electric vehicles

7th November 2024  |  Electric vehicle

As EV designs continue to evolve, the demand for robust, reliable and efficient connection solutions grows. Bolted connectors, known for their secure and stable connections, have become increasingly popular in the EV industry.

This article explores the specific benefits of bolted connectors and why they are an ideal choice for both passenger and commercial EVs, focusing on their application in high-demand scenarios such as commercial fleets.

What are bolted connectors?

Bolted connectors are a type of electrical connector that use bolts to secure the connection between cables and terminals. This method ensures a tight, stable connection that is highly resistant to vibrations and environmental factors. Bolted connectors are typically used in high-power applications where maintaining a secure and reliable connection is critical. Their design allows for high current carrying capacity and excellent mechanical performance, making them well-suited for the demanding conditions of commercial EVs.

The key benefits of bolted EV connectors

Superior mechanical stability

Bolted connectors provide exceptional mechanical stability, which is crucial for commercial EVs that often operate under rigorous conditions. The bolted design ensures a secure connection that withstands vibrations and shocks, reducing the risk of disconnections or failures. This stability is vital for maintaining reliable power transmission in commercial vehicles that travel long distances and carry heavy loads, ensuring uninterrupted performance and safety.

Increased durability and longevity

Commercial EVs are subject to harsh operating environments, including extreme temperatures, moisture and corrosive conditions. Bolted connectors are designed to withstand these challenges, offering increased durability and longevity. The robust construction of bolted connectors ensures that they remain reliable over the vehicle’s lifespan, reducing the need for frequent replacements and maintenance. This durability translates to lower maintenance costs and increased vehicle uptime for commercial operators.

Simplified maintenance and inspection

Bolted connectors allow for easy inspection and maintenance, which is a significant advantage for commercial fleet operators. The ability to quickly and easily access and inspect connections ensures that any potential issues can be identified and addressed promptly. This ease of maintenance helps in maintaining the reliability and safety of the vehicle, ensuring that commercial EVs remain operational and efficient.

Why TE Connectivity’s BCON+ connectors are perfect for commercial EV designs

When considering bolted connectors for EV applications, TE’s BCON+ connectors stand out as a leading solution. Designed to meet the demanding requirements of modern EV systems, BCON+ connectors offer a range of benefits tailored for both passenger and commercial vehicles.

  • Perfect for commercial EVs: TE’s BCON+ connectors ensure stable and reliable connections under high vibration and shock conditions, making them ideal for commercial EVs. They provide superior electrical conductivity and are capable of handling high power levels efficiently
  • Extremely durable: Built to endure harsh environments, BCON+ connectors resist corrosion, moisture, and extreme temperatures. This durability ensures long-lasting performance, reducing the frequency of maintenance and replacements, which is crucial for commercial fleet operations.
  • Easy to install and maintain: The design of BCON+ connectors simplifies installation and maintenance processes. Their bolted design allows for quick inspections and easy access, ensuring that any maintenance tasks can be performed efficiently, minimising vehicle downtime.

Find the perfect components for your commercial EV design

For commercial EV designers, the benefits of bolted connectors are clear. TE’s BCON+ series exemplifies the best in bolted connector technology, offering superior mechanical stability, enhanced electrical conductivity, increased durability, and simplified maintenance.

At Dalroad, we provide a comprehensive range of high-performance connectors designed to enhance the resilience and lifespan of EVs. Our team of specialists is ready to assist you in selecting the perfect components for your design, ensuring your EVs are equipped with the best solutions available.

Contact us today to explore our catalogue and discover how we can support your journey towards creating superior electric vehicles. Together, we can drive the future of electric transportation towards greater efficiency and sustainability.

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